The Bourg Binder BB3002 EVA/Hot melt / PUR-C is designed to create state of the art perfect bound books while being user-friendly - thanks to the color touchscreen interface (GUI) . This unique perfect binder enables you to produce from the largest to the smallest range of book sizes ranging from small square books to large custom sizes (see media sheet sizes).
This binder is ideal for on-demand customized applications, producing single books from 2 to 600 sheets (with 90 gsm), in record time. The BB3002 adapts all features automatically to the thickness of each job. Therefore, no manual set-up is required. This reduces loss of productivity and allows a peak speed of 650 cycles per hour, the best of its category!
The BB3002 offers the capability to use EVA/hot melt or PUR-C adhesive systems depending on the customers' needs:
Three key reasons to use the EVA/hot melt gluing system:
Five key reasons to use the PUR gluing system:
While you try to respond to all your customer needs, reduce costs and increase productivity, the BB3002 enables you to produce up to 350 books/hour in EVA and up to 285 books/hour in PUR-C (up to 650 cycles/hour) from 100 x 90 mm (3.93 x 3.54 in) to 385 x 380 mm (15.15 x 14.96 in). No other binder on the market matches the features set of the BB3002.
Compared to wheel scoring, knife creasing is, by far, the best solution.It offers a superior and cleaner quality result which avoids the printed surface to be damaged and the covers to be cracked. This creasing system is easier to adjust and offers more flexibility as you can perform variable creasing and make books from 2 to 600 sheets.
This is ideal to produce softcover books:
Every time the operator loads a different book thickness in the BB3002, the specifications are mesured automatically and no manual input is required. You save time and increase your productivity.
All functions including the clamping system, the accuracy adjustment in operation, the barecode scanning, etc. are fully automated.
Furthermore, the color touchscreen interface (GUI) makes the perfect binder very easy to use.
You can start with a BB3002 perfect binder and later upgrade it by connecting to a Bourg Book Loader (BBL) or a Bourg Book Complier (BBC) with one or two Bourg Sheet Feeder (BSF), one or two Bourg Preparation Module (BPM) and a trimmer CMT-130TC or CMT-330TC working In-Line, Near-Line and Off-Line to increase efficiency.
The key benefit of the BBL is efficiency. The BBL enables your operator to load up to 120 book blocks in less than six minutes. The machine can then work automatically at constant speed of the perfect binder for 8 to 25 minutes. The operator can use this time saved to start packing books that have just been trimmed on the CMT-130TC or CMT-330TC and deliver the customer faster or to perform other urgent tasks on other machines.
The BBC enables you to connect the BB3002 directly to a printer. The binder will therefore be fed sheet by sheet. Once the book block is completed, the book will be glued immediately. Productivity gain is achievedas no intervention of an operator is needed to glue books and there is no need to wait until all book blocks of the job queue are prepared before glueing them.
Finally, your machine can also be equipped with the barcode solution that enables job tracking to maximize productivity and integrity. This is especially useful in “book runs of one” where matching cover to content is critical.
In brief, the BB3002 EVA/PUR-C integrates with your current and future workflow.
STANDARD FEATURES | ||
Features | Advantages | Benefits |
Fully Automated Binder |
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Wide Range of Book Thicknesses |
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Graphical User Interface (GUI) |
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MISSING COVER DETECTION |
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ADJUSTABLE JOGGER VIBRATION |
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SUPERIOR MILLING AND NOTCHING/DEFIBERING |
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paper dust collector |
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AVAILABLE IN EVA AND PUR GLUE |
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DETECTION OF MIN/MAX GLUE LEVELS |
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Incorporated Side Gluing |
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Knife Creasing |
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START-UP TIMER |
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Safety Barrier |
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OPTIONS | ||
FEATURES | ADVANTAGES | BENEFITS |
double cover detection |
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Automatic barcode scanning |
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Bourg book reception module (BBR) |
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Maximum speed in EVA | 650 cycles/hour 350 books/hour (operator dependent) |
Maximum speed in PUR-C | 650 cycles/hour 250-285 books/hour (operator dependent) |
Cover | |
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Minimum cover size | 100 x 201 mm (3.93 x 7.91 in) |
Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) |
Cover weight | 80 to 300 gsm |
Content * | |
Minimum paper size of books with cover (perfect binding mode) | 100 x 90 mm (3.93 x 3.54 in) |
Maximum paper size of books with cover (perfect binding mode) | 385 x 380mm (15.15 x 14.96 in) |
Minimum paper size of books without cover (padding mode) | 60 x 90 mm (2.36 x 3.54 in) |
Maximum paper size of books without cover (padding mode) | 385 x 320 mm (15.15 x 12.59 in) |
Book thickness | 1 to 60 mm (0.04 to 2.36 in) |
Milling depth | 0 to 3 mm (0 to 0.11 in) |
Paper weight | 60 to 160 gsm |
* Padding mode is not available with PUR version due to cure time | |
Media |
Physical | |
Dimensions BB3002 (L x W x H) | 202 x 135 x 150 cm (79.52 x 53.15 x 59.05 in) |
Dimensions BBR (L x W x H) | 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in) |
Weight BB3002 | 650 kg (1,430 lbs) |
Weight BBR | 80kg (176 lbs) |
Weight of PUR-C | 42 kg (92 lbs) |
Glue temperature (EVA mode) | 130 to 180 °C (266°F to 356 °F) |
Glue capacity (PUR-C) | 2 or 4 kg |
Cover station capacity / cover pile height | 80 mm (3.15 in) |
BBR capacity | 700 mm (27.56 in) |
Electrical / Acoustic | |
Power supply | 208/220V ±10%, 60Hz, 3 phase delta, 12A 220/230 or 240V ±10%, 50Hz, 3 phase delta, 12A 380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A |
Power supply with PUR-C | 230V ±10%, 50/60Hz, 2 phase delta, 10A 208V ±10%, 50/60Hz, 3 phase delta, 10A |
Operational mode | |
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Power consumption | 2,500 W |
Power consumption of PUR-C | 2,200 W |
Radiant heat with EVA | 13,648 BTU/hour |
Radiant heat with PUR-C | 7,560 BTU/hour |
Sound level | 76 dB |
Sound level of PUR-C | 62 dB |
Standby mode | |
Power consumption | 1,000 W |
Radiant heat | 3,410 BTU/hour |
Air supply for pur-c system | |
Compressed air requirements | 87 to 116 PSI / 6 to 8 BAR |
Air consumption | 50 l/min; the melter needs a flow rate a 30 Std L/min |
Minimum air quality rating requirements | ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C) |