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The Bourg Document Finisher (BDF-e) is a high-end, compact and fully automated booklet maker. All parameters are controlled by a user-friendly color touchscreen interface in which stitching, folding, and trimming operations are completed in a single enclosed unit. This guarantees set integrity and a maximum speed of 4,200 booklets/hour.

The BDF-e offers you great flexibility! You can start using it Off-Line and later decide to use it In-Line. This booklet maker is connectable with a BSF and seamlessly integrates the benefits of Off-Line and In-Line finishing, ideal for customers hesitating between Off-Line and In-Line finishing (see the description of the BSF). The BDF-e can be directly connected to multiple print engines such as Kodak, Océ/Canon and Xerox. It is the perfect choice for in-plants or commercial print shops that need to produce booklets in production runs from one to thousands.

Produce automatically A5 to A4 booklet size and even more…

Final dimensions of booklets produced by the BDF-e range from 76 x 120 mm (2.99 X 4.72 in) up to 260 mm x 356 mm (10.23 x 14.01 in) to a maximum speed of 4200 sets/hour.

The BDF-e is able to stitch fold trim up to 22 sheets, stitches up to 55 sheets, and folds up to 22 sheets (88 pages) booklets without scuffing or marking.

Create the solution that responds to your needs

The BDF-e is compatible with several C.P. Bourg machines.

With the Bourg Sheet Feeder (BSF), for example, the BDF-e can be connected directly in In-Line and Near-Line mode to multiple print engines such as Xeror and Océ/Canon and Kodak and can quickly produce booklets.

Connected In-Line to the Bourg Bleed Crease Module (BCM-e), the BCM-e will perform the highest quality knife creasing, top and bottom bleeding. Adding the Square Edge Module (SQE) to the configuration will transform traditional stitch-fold-trim booklets into square edged booklets. Booklets produced are flat and easy to stack.

Media / Sheet sizes Media sizes
STANDARD FEATURES
Features Advantages Benefits
Folds up to 88 page booklets
Stitches up to 55 sheets
  • Stitch fold trim up to 22 sheets
  • Stitches up to 55 sheets without folds
  • Ability to process jobs with more content
Graphical User Interface (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Easy to use interface
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
In-operation adjustments
  • Job adjustments can be performed via the GUI “Run” menu
  • Fine tuning adjustments of stitch, fold, trim while BDF-e is in operation
Stitch fold trim
  • Automatic stitch head adjustment
  • Self-adjusting trimming to book thickness
  • Automatic top, corner, side, or saddle stitching
2 to 4 stitch heads
  • Hohner or Deluxe heads
  • Large range of stitching possibilities
DELUXE head features
  • Toolless cassette replacement
  • Plug & Play stitch heads
Purge FEATURE
  • Automatic ejection of faulted jobs enabling continuous production
  • Minimal time loss for faulty jobs
Face trimmer
  • With blower and waste bin
  • Fully automated trimming
OPTIONS
FEATURES ADVANTAGES BENEFITS
Loop Stitch
  • Hohner can accommodate a loop kit
  • Offers extra stitching possibilities
  • Ideal booklet binding style for bound material meant to be inserted and used in a ring binder
Dimensions Dimensions
Media (IN OFF-LINE MODE)
Maximum Speed 4,200 booklets/hour (5 A4 sheets, 90 gsm)
Paper weight 60 to 300 gsm
Face trimming 0 to 20 mm (0 to 0.78 in)
SAddle stitching
Minimum paper size * 120 x 203 mm (4.72 x 8 in)
Maximum paper size 356 x 520 mm (14.01 x 20.47 in)
Booklet thickness (with fold and cut) 2 to 22 sheets of 80 gsm or equivalent (cover included)
TOP/side stitching
Minimum paper size * 120 x 76 mm (4.72 x 3 in)
Maximum paper size 356 x 297 mm (14.01 x 11.69 in)
Booklet thickness (without fold nor cut) 2 to 55 sheets of 80 gsm or equivalent (cover included)
Folding/trimming
Minimum paper size * 120 x 76 mm (4.72 x 3 in)
Maximum paper size 356 x 260 mm (14.01 x 10.23 in)
Booklet thickness (fold and cut) 2 to 22 sheets (8 to 88 pages) of 80 gsm or equivalent (cover included)
* Software limitation to 127 mm (5 in) (instead of 120 mm - 4.72 in) in some particular cases
Physical
Dimensions (L x W x H) 158 x 61,3 x 194,3 cm
(62.20 x 24.13 x 76.49 in)
Weight 450 kg (990 lbs)
Delivery conveyor 90 cm (35.43 in)
Electrical / Acoustic
Power supply 120V ±10%, 60Hz, 10A
230V ±10%, 50Hz, 7A
Operational mode
Power consumption 750 W
Radiant heat 2,600 BTU/hour
Sound level 70 dB
Standby mode
Power consumption 150 W
Radiant heat 600 BTU/hour