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In-Line Bourg Perfect Binder with Xerox In-Line / Near-Line / Dual-Mode

In-Line Bourg Perfect Binder with Xerox

We have a modular approach: start with a binder and add as many modules and options as you need to create the perfect solution tailored to your needs. Automatic job set-up and full integrity check, production of 4 jobs at the same time, non-stop production and In-Line book trimming are example of upgrades you can go for. 

We offer end-to-end to solution/print to finish with Xerox: just load white paper and collect the finished books ready for distribution.

Our perfect binding solutions are compatible with the following Xerox production printers/presses:

  • Xerox Baltoro
  • Xerox Brenva HD
  • Xerox ColorPress 800/1000 Family
  • Xerox iGen 150
  • Xerox iGen 3&4
  • Xerox iGen 4 Diamond Edition
  • Xerox iGen 5
  • Xerox Iridesse
  • Xerox Nuvera Family

Our In-Line perfect binding solutions fit the needs of each business profile & Xerox production workflow. The only common criterion : a need to produce on-demand books. Our tailored solutions will help for example :

  • Printers and publishing warehouses (POD) to respond quickly to a demand of short-run book production and avoid storage of books in houses and in shops.
  • Online bookshops producing a large quantity of “book runs of one” such as photo books and the production of single book orders.
  • Financial and governmental institutions to have full production discretion.

What is particularly amazing about these In-Line solutions with Xerox?

  1. It's the best way to optimize your asset utilization for diverse and short-run job streams production. Skilled operators can be reasigned to perform higher-value tasks.
  2. You offers your clients short turnarounds for added value.
  3. Add accessories whenever you want to gain in flexbility and automation. Our solutions adapt to your need today - and tomorrow! 
Media / Sheet sizes Media sizes
STANDARD FEATURES OF the in-line bourg perfect binding solutions
Features Advantages Benefits
Fully Autonomous IN-LINE Binder
  • Work In-Line with your press/printer
  • No human intervention
  • The binder is fed sheet by sheet, once the book block is completed, it can be glued immediately
  • Reduction of your businesses print costs
  • Offers to your clients short turnarounds for added value
UpgradeD from BB3002
  • The BB3202 combines the BB3002 and the Bourg Book Compiler (BBC)
  • Benefit from all the unique features of the BB3202 leading to increased productivity
Wide Range of Book Thicknesses
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • No pre-measurements required
  • Book thickness is automatically recorded during the loading process
Graphical User Interface (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
MISSING COVER DETECTION
  • Check that the cover has been taken
  • Avoid binding without cover
  • Avoid reprints and waste
ADJUSTABLE JOGGER VIBRATION
  • Vibration of the jogger plate re-aligns the block of paper to be bound
  • Ensures high quality perfect bound books
Superior milling and notching/DEFIBERING
  • Milling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm - from 0 to 0.11 in)
  • Ensures deep glue penetration for maximum cover adhesion
paper dust collector
  • Gathers paper dust generated by milling/notching operation
  • No need for external dust removal
Available in EVA and PUR glue
  • EVA: 3 cylinder glue tank
  • PUR: Nordson applicator
  • Professional quality glue application
DETECTION OF MIN/MAX GLUE LEVELS
  • Indicates when the glue tank needs to be refilled
  • Manage glue level more easily
  • Gain in productivity
Incorporated Side Gluing
  • Adjustable side gluing (accuracy at 0,1 mm/0.004 in)
  • Superior EVA/PUR-C side gluing for premier book binding
Knife creasing
  • Up to 13 positive/negative cover creases
  • Highest quality creasing
  • Able to create winged books
START-UP TIMER
  • Enables to pre-program and schedule production
  • Gain time: no need to wait for the glue to be ready to operate
  • Fully automatic: no need to switch on the machine
Safety barrier
  • Light curtains guarantee operator safety while loading
  • Jobs are automatically processed when removing hands from loading area
  • Increases productivity and ease of operation while guaranteeing operator safety
OPTIONS
FEATURES ADVANTAGES BENEFITS
double cover detection
  • Check that cover feeder takes one cover at a time
  • No manual check that only one cover has been taken
  • Avoid reprints and waste
Automatic barcode scanning
  • Each book block and cover will be scanned in order to guarantee book integrity
  • No setup required
  • Each job is checked in order to avoid reprints, also records each job for job tracking
  • No manual job setup
Bourg book reception module (BBR) (to use only if no CMT knife trimmer is attached)
  • Stacks books vertically on the spine to allow the glue to dry in a perfect position
  • Large storage capacity
  • No production loss as it can be unloaded during job production
  • Guarantees book spine squareness
Dimensions Dimensions
Maximum speed in EVA mode 650 cycles/hour
350 books/hour
Maximum speed in PUR-C mode 650 cycles/hour
285 books/hour
Media
Cover in off-line/near-line/in-line modes
Minimum cover size 100 x180 mm (3.93 x 7.08 in)
Maximum cover size 385 x 750 mm (15.15 x 29.52 in)
Cover weight 80 to 300 gsm
Content in OFF-line mode (1)
Minimum paper size of books with cover (perfect binding mode) 100 x 90 mm
(3.93 x 3.54 in)
Maximum paper size of books with cover (perfect binding mode) 385 x 320 mm
(15.15 x 12.59 in)
Minimum paper size of books without cover (padding mode) 60 x 90 mm
(2.36 x 3.54 in)
Maximum paper size of books without cover (padding mode) 385 x 320 mm
(15.15 x 12.59 in)
Book thickness (perfect binding and padding modes) 1 to 60 mm
(0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 200 gsm
Content in In-Line/NEAR-line modeS (1) (2)
Minimum paper size of books with/without cover (perfect binding and padding modes) 195 x 139 mm
(7.67 x 5.47 in)
Maximum paper size of books with/without cover (perfect binding and padding modes) 370 x 320 mm
(14.56 x 12.59 in)
Book thickness (perfect binding and padding modes) 1 to 60 mm
(0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 200 gsm
(1) Padding mode is not available with PUR version due to cure time
(2) These figures may be impacted by printer media limitations
Physical
Dimensions of BB3002 (L x W x H) 202 x 135 x 150 cm
(79.52 x 53.15 x 59.05 in)
Dimensions of BBR (L x W x H) 106 x 60 x 50 cm
(41.73 x 23.62 x 19.68 in)
Dimensions of BBC (L x W x H) 150 x 85 x 145 cm
(59.05 x 33.46 x 57.08 in)
Weight of BB3002 650 kg (1,430 lbs)
Weight of BBR 80 kg (176 lbs)
Weight of BBC 300 kg (661 lbs)
Glue temperature (EVA) 130°C to 180°C (256°F to 356°F)
Cover station capacity (cover pile height) 80 mm (3.15 in)
BBR capacity 700 mm (27.56 in)
 
Electrical
Power supply
BB3002 208/220V ±10%, 60Hz, 3 phase delta, 12A

220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A

380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A
BBC 120V ±10%, 60Hz, 5A
230V ±10%, 50Hz, 2A
OPERATIONAL MODE
Power consumption 4,000 W
Radiant heat 13,648 BTU/hour
Sound level 76 dB
STANDBY MODE
Power consumption 1,150 W
Radiant heat 5,120 BTU/hour
Air supply for pur-c system
Compressed air requirements 87 to 116 PSI / 6 to 8 BAR
Air consumption 50 l/min; the melter needs a flow rate a 30 Std L/min
Minimum air quality rating requirements ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C)
Barcodes

BB3202 barcode upgrade

BB3202 barcode upgrade

Ultimate ImpoStrip Automation Software

Ultimate ImpoStrip On Demand Automation Software

Ultimate 3h Operator Training

Ultimate ImpoStrip On Demand Automation Software Operator Training Package (Mandatory with Software Package)

Ultimate ImpoStrip Automation Software Annual Titanium Plan

Ultimate ImpoStrip On Demand Automation Software Annual Titanium Plan (Mandatory with Software Package)

Ultimate ImpoStrip Econo + Software

Ultimate ImpoStrip Econo + Software

Ultimate ImpoStrip Econo + Software Annual Titanium Plan

Ultimate ImpoStrip Econo + Software Annual Titanium Plan

First Aid Kits

Bourg First Aid Kit for BBC

Bourg First Aid Kit for BBC

BB3002 First Aid Kit

BB3002 First Aid Kit

BB3002 First Aid Kit

Additional Options

BB3002 double cover detection

BB3002 double cover detection

Bourg Box Communication Interface

Bourg Box Communication Interface

Bourg Box Communication Interface

6 meters long vacuum tube

BBF2005 and BB3002 6 meters long vacuum tube for external fume extraction

Paper Dust Extraction Kit for BB3002 (230V only)

Basic Paper Dust Extraction Kit for BB3002 (230V only)

Enhanced Paper Dust Extraction Kit for BB3002

Enhanced Paper Dust Extraction Kit for BB3002

Enhanced Paper Dust Extraction Kit for BB3002