We have a modular approach: start with a binder and add as many modules and options as you need to create the perfect solution tailored to your needs. Automatic job set-up and full integrity check, production of 4 jobs at the same time, non-stop production and In-Line book trimming are example of upgrades you can go for.
We offer end-to-end to solution/print to finish with Xerox: just load white paper and collect the finished books ready for distribution.
Our perfect binding solutions are compatible with the following Xerox production printers/presses:
Our In-Line perfect binding solutions fit the needs of each business profile & production workflow. The only common criterion : a need to produce on-demand books. Our tailored solutions will help for example :
What is particularly amazing about these In-Line solutions with Xerox?
Our In-Line binders produces perfect-bound books at a peak rate of 350 books per hour (up to 650 cycles/hour). Final dimensions of books produced range from 195 x 139 mm (7.67 x 5.47 in) up to a maximum 370 x 320 mm (14.56 x 12.59 in), and in thickness from 1 to 60 mm (0.04 to 2.36 in).
All Bourg perfect binding solutions automatically adapts to the thickness of each job to process each book most productively, sets jogging, power milling and notching, gluing, scoring and suction cover-feeding without manual intervention.
Start with a BB3002 and add:
Your needs changes in the future ? No problem! Our local partner will help you to adapt your In-Line perfect binder to your new requirements.
Contact your local partner or configure your solution now to find out which of our C.P. Bourg’s unique perfect binding workflows corresponds to your needs!
Depending on the job you need to perform, C.P. Bourg enables you to have the machine that responds to your needs. The PUR adhesive system is the most durable and flexible book binding glue available. It is ideal to produce softcover books, and on-demand full-color print materials such as photo books. The EVA/hot melt adhesive is faster and cheaper than PUR but is less durable and less flexible. This is why the EVA gluing system is ideal to produce on-demand handouts, medical prescription books (cover with innerflaps and tear-off sheets) and black/white books for a small price. If you decide to purchase a perfect binder from our BB3x02 product family in PUR-C, please note that this machine can be used with EVA/hot melt when needed.
STANDARD FEATURES OF the in-line bourg perfect binding solutions | ||
Features | Advantages | Benefits |
Fully Autonomous IN-LINE Binder |
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UpgradeD from BB3002 |
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Wide Range of Book Thicknesses |
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Graphical User Interface (GUI) |
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MISSING COVER DETECTION |
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ADJUSTABLE JOGGER VIBRATION |
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Superior milling and notching/DEFIBERING |
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paper dust collector |
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Available in EVA and PUR glue |
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DETECTION OF MIN/MAX GLUE LEVELS |
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Incorporated Side Gluing |
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Knife creasing |
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START-UP TIMER |
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Safety barrier |
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OPTIONS | ||
FEATURES | ADVANTAGES | BENEFITS |
double cover detection |
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Automatic barcode scanning |
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Bourg book reception module (BBR) (to use only if no CMT knife trimmer is attached) |
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Maximum speed in EVA mode | 650 cycles/hour 350 books/hour |
Maximum speed in PUR-C mode | 650 cycles/hour 285 books/hour |
Media | |
Cover in off-line/near-line/in-line modes | |
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Minimum cover size | 100 x180 mm (3.93 x 7.08 in) |
Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) |
Cover weight | 80 to 300 gsm |
Content in OFF-line mode (1) | |
Minimum paper size of books with cover (perfect binding mode) | 100 x 90 mm (3.93 x 3.54 in) |
Maximum paper size of books with cover (perfect binding mode) | 385 x 320 mm (15.15 x 12.59 in) |
Minimum paper size of books without cover (padding mode) | 60 x 90 mm (2.36 x 3.54 in) |
Maximum paper size of books without cover (padding mode) | 385 x 320 mm (15.15 x 12.59 in) |
Book thickness (perfect binding and padding modes) | 1 to 60 mm (0.04 to 2.36 in) |
Milling depth | 0 to 3 mm (0 to 0.11 in) |
Paper weight | 60 to 200 gsm |
Content in In-Line/NEAR-line modeS (1) (2) | |
Minimum paper size of books with/without cover (perfect binding and padding modes) | 195 x 139 mm (7.67 x 5.47 in) |
Maximum paper size of books with/without cover (perfect binding and padding modes) | 370 x 320 mm (14.56 x 12.59 in) |
Book thickness (perfect binding and padding modes) | 1 to 60 mm (0.04 to 2.36 in) |
Milling depth | 0 to 3 mm (0 to 0.11 in) |
Paper weight | 60 to 200 gsm |
(1) Padding mode is not available with PUR version due to cure time (2) These figures may be impacted by printer media limitations |
Physical | |
Dimensions of BB3002 (L x W x H) | 202 x 135 x 150 cm (79.52 x 53.15 x 59.05 in) |
Dimensions of BBR (L x W x H) | 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in) |
Dimensions of BBC (L x W x H) | 150 x 85 x 145 cm (59.05 x 33.46 x 57.08 in) |
Weight of BB3002 | 650 kg (1,430 lbs) |
Weight of BBR | 80 kg (176 lbs) |
Weight of BBC | 300 kg (661 lbs) |
Glue temperature (EVA) | 130°C to 180°C (256°F to 356°F) |
Cover station capacity (cover pile height) | 80 mm (3.15 in) |
BBR capacity | 700 mm (27.56 in) |
Electrical | |
Power supply | |
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BB3002 | 208/220V ±10%, 60Hz, 3 phase delta, 12A 220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A 380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A |
BBC | 120V ±10%, 60Hz, 5A 230V ±10%, 50Hz, 2A |
OPERATIONAL MODE | |
Power consumption | 4,000 W |
Radiant heat | 13,648 BTU/hour |
Sound level | 76 dB |
STANDBY MODE | |
Power consumption | 1,150 W |
Radiant heat | 5,120 BTU/hour |
Air supply for pur-c system | |
Compressed air requirements | 87 to 116 PSI / 6 to 8 BAR |
Air consumption | 50 l/min; the melter needs a flow rate a 30 Std L/min |
Minimum air quality rating requirements | ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C) |
BCRM Kit GUI for BB3002 Family
BB3002 cover station barcode reader (handheld reader included)
BB3002 handheld barcode reader
Barcode Reader Manager BCRM Kit BB3002 + BBC
Bourg Spare Parts Kit for BBC
BB3002 Spare Parts Kit
BB3002 double cover detection
Bourg Box Communication Interface
BBF2005 and BB3002 6 meters long vacuum tube for external fume extraction
Basic Paper Dust Extraction Kit for BB3002 (230V only)
Enhanced Paper Dust Extraction Kit for BB3002
ENS.CABL.CONNEX.BB3002-CMT LG:10000