The Bourg Binder BB3202 EVA/PUR-C is unique to the market: this is the only perfect binder designed to operate In-Line, Near-Line or Dual-Mode with digital printers and produce books without the intervention of an operator. The BB3202 is the result of a combination of the proven perfect binder BB3002 and the Bourg Book Compiler (BBC). The BB3202 reduces your businesses print finishing costs and offers your clients short turnarounds for added value.
The BBC compiles sheets or single fold signatures coming from previous devices (BSF or BPRF) or print engine. Once the book block is completed, the BBC transfers the stack into the BB3002 to bind it immediately. There is no need to wait for all book blocks of the job queue to be prepared before starting binding/finishing operations. Furthermore, as the barcode system is integrated to the binder, this machine offers a level of process integrity that exceeds operator-control. It enables printers to produce more on-demand books in a given amount of time while preventing costly errors.
The BB3202 EVA/PUR-C is ideal for on-demand printers and publishing houses (POD) and online bookshops. It will help printers and publishing warehouses to respond quickly to a demand of short-run book production and avoid storage of books in houses and in shops. It will help online bookshops producing a large quantity of “book runs of one” such as photo books and the production of single book orders.
By working In-Line with digital printers, the BB3202 EVA/PUR-C offers full production discretion to financial and governmental institutions.
In the In-Line mode, the BB3202 EVA/PUR-C produces perfect-bound books at a peak rate of 350 books per hour (up to 650 cycles/hour). Final dimensions of books produced by the Bourg BB3202 range from 195 x 139 mm (7.67 x 5.47 in) up to a maximum 370 x 320 mm (14.56 x 12.59 in), and in thickness from 1 to 60 mm (0.04 to 2.36 in).
Like the BB3002 on which it is based, the BB3202 binder automatically adapts to the thickness of each job to process each book most productively, sets jogging, power milling and notching, gluing, scoring and suction cover-feeding without manual intervention.
A proven barcode system is available as an option for any BB3202 configuration. The barcode system incorporates both book content and cover sensors to ensure accurate cover-to-content matching. Job integrity check and automatic communication with CMT trimmers makes it possible to track books through binding and trimming and to track production statistics to improve workflow efficiency.
The BB3202 can be configured to operate In-Line with a digital printer directly or with a Bourg Sheet Feeder (BSF) for Near-Line/Dual-Mode automated production.
Placed In-Line between a printer and the finishing equipment, the Bourg Sheet Feeder (BSF) enables the In-Line finishing with the BB3202 to process jobs from other printers. The printer connected to the BB3202 may also send its output into a stacker while the BSF feeds other jobs into the BB3202 simultaneously. In this way, short-run jobs can be produced to satisfy immediate production needs without interrupting In-Line job setups, or to accommodate book blocks produced from other workflows.
The BB3202 sets the standard in In-Line perfect binding. Adding optional modules such as a Bourg Preparation module (BPM) can drastically increase productivity by transforming A3 sheets into A5 books (in 2-up or 4-up production depending of the chosen configuration). In order to complete this automated solution, a CMT-130TC or a CMT-330TC In-Line configuration can provide the final three-sided trimming.
In brief, the BB3202 integrates with your current and future workflow.
Depending on the job you need to perform, C.P. Bourg enables you to have the machine that responds to your needs.
The PUR adhesive system is the most durable and flexible book binding glue available. It is ideal to produce softcover books, and on-demand full-color print materials such as photo books.
The EVA/hot melt adhesive is faster and cheaper than PUR but is less durable and less flexible. This is why the EVA gluing system is ideal to produce on-demand handouts, medical prescription books (cover with innerflaps and tear-off sheets) and black/white books for a small price.
If you decide to purchase the BB3202 PUR-C, please note that this machine can be used with EVA/hot melt when needed.
STANDARD FEATURES | ||
Features | Advantages | Benefits |
Fully Autonomous IN-LINE Binder |
|
|
---|---|---|
Upgrade from BB3002 |
|
|
Wide Range of Book Thicknesses |
|
|
Graphical User Interface (GUI) |
|
|
MISSING COVER DETECTION |
|
|
ADJUSTABLE JOGGER VIBRATION |
|
|
Superior milling and notching/DEFIBERING |
|
|
paper dust collector |
|
|
Available in EVA and PUR glue |
|
|
DETECTION OF MIN/MAX GLUE LEVELS |
|
|
Incorporated Side Gluing |
|
|
Knife creasing |
|
|
START-UP TIMER |
|
|
Safety barrier |
|
|
OPTIONS | ||
FEATURES | ADVANTAGES | BENEFITS |
double cover detection |
|
|
---|---|---|
Automatic barcode scanning |
|
|
Bourg book reception module (BBR) |
|
|
THE BB3202 INCLUDES ALL THE FEATURES, ADVANTAGES AND BENEFITS OF THE STANDARD BB3002 |
Maximum speed in EVA mode | 650 cycles/hour 350 books/hour |
Maximum speed in PUR-C mode | 650 cycles/hour 285 books/hour |
Media | |
Cover in off-line/near-line/in-line modes | |
---|---|
Minimum cover size | 100 x180 mm (3.93 x 7.08 in) |
Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) |
Cover weight | 80 to 300 gsm |
Content in OFF-line mode (1) | |
Minimum paper size of books with cover (perfect binding mode) | 100 x 90 mm (3.93 x 3.54 in) |
Maximum paper size of books with cover (perfect binding mode) | 385 x 320 mm (15.15 x 12.59 in) |
Minimum paper size of books without cover (padding mode) | 60 x 90 mm (2.36 x 3.54 in) |
Maximum paper size of books without cover (padding mode) | 385 x 320 mm (15.15 x 12.59 in) |
Book thickness (perfect binding and padding modes) | 1 to 60 mm (0.04 to 2.36 in) |
Milling depth | 0 to 3 mm (0 to 0.11 in) |
Paper weight | 60 to 200 gsm |
Content in In-Line/NEAR-line modeS (1) (2) | |
Minimum paper size of books with/without cover (perfect binding and padding modes) | 195 x 139 mm (7.67 x 5.47 in) |
Maximum paper size of books with/without cover (perfect binding and padding modes) | 370 x 320 mm (14.56 x 12.59 in) |
Book thickness (perfect binding and padding modes) | 1 to 60 mm (0.04 to 2.36 in) |
Milling depth | 0 to 3 mm (0 to 0.11 in) |
Paper weight | 60 to 200 gsm |
(1) Padding mode is not available with PUR version due to cure time (2) These figures may be impacted by printer media limitations |
Physical | |
Dimensions of BB3002 (L x W x H) | 202 x 135 x 150 cm (79.52 x 53.15 x 59.05 in) |
Dimensions of BBR (L x W x H) | 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in) |
Dimensions of BBC (L x W x H) | 150 x 85 x 145 cm (59.05 x 33.46 x 57.08 in) |
Weight of BB3002 | 650 kg (1,430 lbs) |
Weight of BBR | 80 kg (176 lbs) |
Weight of BBC | 300 kg (661 lbs) |
Glue temperature (EVA) | 130°C to 180°C (256°F to 356°F) |
Cover station capacity (cover pile height) | 80 mm (3.15 in) |
BBR capacity | 700 mm (27.56 in) |
Electrical | |
Power supply | |
---|---|
BB3002 | 208/220V ±10%, 60Hz, 3 phase delta, 12A 220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A 380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A |
BBC | 120V ±10%, 60Hz, 5A 230V ±10%, 50Hz, 2A |
OPERATIONAL MODE | |
Power consumption | 4,000 W |
Radiant heat | 13,648 BTU/hour |
Sound level | 76 dB |
STANDBY MODE | |
Power consumption | 1,150 W |
Radiant heat | 5,120 BTU/hour |
Air supply for pur-c system | |
Compressed air requirements | 87 to 116 PSI / 6 to 8 BAR |
Air consumption | 50 l/min; the melter needs a flow rate a 30 Std L/min |
Minimum air quality rating requirements | ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C) |
BCRM Kit GUI for BB3002 Family
BB3002 cover station barcode reader (handheld reader included)
BB3002 handheld barcode reader
Bourg Spare Parts Kit for BBC
BB3002 Spare Parts Kit
BB3002 double cover detection
BBF2005 and BB3002 6 meters long vacuum tube for external fume extraction
Basic Paper Dust Extraction Kit for BB3002 (230V only)
Enhanced Paper Dust Extraction Kit for BB3002
ENS.CABL.CONNEX.BB3002-CMT LG:10000
For customers hesitating between Off-Line and In-Line finishing, C.P. Bourg offers the best of both worlds with the …
Read moreThe CMT-130TC is a hydraulic single-knife book trimmer with robotized book rotation that provides the same functionality …
Read moreThe new generation of CMT-330TC three-knife trimmer introduces all the flexibility necessary to the book trimming operation …
Read moreThe Bourg Book Reception module (BBR) is a mandatory accessory for the Bourg perfect binder BB3002 family except when connected …
Read moreC.P. Bourg developed a bridge to enable In-Line connectivity in between Ricoh Pro C7/8/9000 Cutsheet Color Printers Series …
Read moreThe Bourg Preparation Module (BPM) is a fully automated, modular and scalable sheet preparation unit that vastly simplifies …
Read moreThe Bourg WalkOver bridge (BWO) is a conveyor that connects the Bourg BB3202 binder or the Bourg BM-e booklet maker to production …
Read moreThe Interface Feeder Booklet Maker (IFB) automatically ejects jobs in case of double feed or a wrong barcode sequence. Once …
Read moreThe imagePRESS C8000VP, combines exceptional quality, productivity and versatility to deliver truly outstanding results across a vast variety of applications. It really takes digital colour printing to …
The imagePRESS C8000VP and C10000VP takes digital colour printing to the next level, combining exceptional quality, productivity and versatility at 100 ppm across a vast variety of applications.
Océ Varioprint 6000 series (860 mm). Please contact us for more information.
Highly innovative, high volume colour inkjet sheetfed presses that combines the proven inkjet advantages of high productivity with cut sheet versatility and media flexibility.
The varioPRINT iX-series is an all-in-one print platform running at a maximum of 320 A4 ipm. It combines the image quality, media range and application versatility of digital cutsheet toner devices with …
The Kodak Digimaster Series (HD125, HD150, HD300) Digital Production System provide a new level of dependable black & white production power to high volume environments. Please contact us …
Transformative Performance and Economics Delivered Through Inspired Innovation
The marriage you've been waiting for: the versatility of a cut-sheet platform meets the economics of an inkjet press.
Xerox Color 800/1000 Presses deliver sharp, rich, digitally mastered image quality. Our clear dry ink station adds impact to documents running at rated speed. Our Automated Color Quality Suite of tools …
The Xerox® iGen 150 Press redefines an hour as one of your most effective tools for business growth, eliminating the tradeoff between quality and profit that printers have had to make for years. The press …
The Xerox iGen3® 110 and iGen3® 90 Digital Production Presses and their revolutionary 3rd generation imaging system gives your business an enormous edge through new services that you can offer to your …
The Xerox iGen4 Diamond Edition digital press delivers the latest image quality, automation and productivity innovations from the Xerox iGen 150 to the iGen4 platform, providing unmatched flexibility, …
One platform; unprecedented productivity, automation, quality, and flexibility.
Delivers more "wow" impact per printed page through digital specialty enhancements and Color FLX Technology
Now, black-and-white documents have a whole new image with the Xerox Nuvera Digital Production System. Higher resolution makes text, photos, charts and diagrams gleam. The ability to accept common data …
The CMT-130TC is a hydraulic single-knife book trimmer with robotized book rotation that provides the same functionality as a three-knife trimmer but at lower cost and with consistent product quality.
In-Line Cooling Tower for CMT-330TC
In-Line conveyor for CMT-330TC
The new generation of CMT-330TC three-knife trimmer introduces all the flexibility necessary to the book trimming operation in today’s publishing marketplace. It is now capable of fulfilling a combination …
The new generation of CMT-330TC three-knife trimmer introduces all the flexibility necessary to the book trimming operation in today’s publishing marketplace. It is now capable of fulfilling a combination …
The new generation of CMT-330TC three-knife trimmer introduces all the flexibility necessary to the book trimming operation in today’s publishing marketplace. It is now capable of fulfilling a combination …
In-Line Cooling Tower for CMT-130TC
In-Line conveyor for CMT-130TC
Basic Finisher Module Direct Connect (BFM-DC)
The CMT-330C three-knife trimmer finishes soft-cover, perfect bound books at a rate of up to 400 books per hour (up to 1,000 books per hour in multiple books mode).This fully automatic trimmer is designed …
In-Line conveyor for CMT-130TC
In-Line conveyor for CMT-330TC
In-Line Cooling Tower for CMT-130TC
In-Line Cooling Tower for CMT-330TC
For stacking up to 5,000 sheets of paper. Up to two stackers can be configured per engine.
Xerox DS3500 Stacker
The Xerox Document Stacker 5000 (DS5000) High Capacity Stacker provides long periods of unattended operation and facilitates the transport of accumulated offset stacks of printed output for post processing. …
Xerox Production Stacker 860mm
Xerox Stacker 26" 860mm