Bourg Binder BB3202 EVA / PUR-C In-Line / Near-Line / Dual-Mode
The Bourg Binder BB3202 EVA/PUR-C is unique to the market: this is the only perfect binder designed to operate In-Line, Near-Line or Dual-Mode with digital printers and produce books without the intervention of an operator. The BB3202 is the result of a combination of the proven perfect binder BB3002 and the Bourg Book Compiler (BBC). The BB3202 reduces your businesses print finishing costs and offers your clients short turnarounds for added value.
The BBC compiles sheets or single fold signatures coming from previous devices (BSF or BPRF) or print engine. Once the book block is completed, the BBC transfers the stack into the BB3002 to bind it immediately. There is no need to wait for all book blocks of the job queue to be prepared before starting binding/finishing operations. Furthermore, as the barcode system is integrated to the binder, this machine offers a level of process integrity that exceeds operator-control. It enables printers to produce more on-demand books in a given amount of time while preventing costly errors.
The BB3202 EVA/PUR-C is ideal for on-demand printers and publishing houses (POD) and online bookshops. It will help printers and publishing warehouses to respond quickly to a demand of short-run book production and avoid storage of books in houses and in shops. It will help online bookshops producing a large quantity of “book runs of one” such as photo books and the production of single book orders.
By working In-Line with digital printers, the BB3202 EVA/PUR-C offers full production discretion to financial and governmental institutions.
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Fast In-Line and fully automatic high-quality book productionExclusive to C.P. Bourg
In the In-Line mode, the BB3202 EVA/PUR-C produces perfect-bound books at a peak rate of 350 books per hour (up to 650 cycles/hour). Final dimensions of books produced by the Bourg BB3202 range from 195 x 139 mm (7.67 x 5.47 in) up to a maximum 370 x 320 mm (14.56 x 12.59 in), and in thickness from 1 to 60 mm (0.04 to 2.36 in).
Like the BB3002 on which it is based, the BB3202 binder automatically adapts to the thickness of each job to process each book most productively, sets jogging, power milling and notching, gluing, scoring and suction cover-feeding without manual intervention.
Track production statistics to improve workflow efficiency
A proven barcode system is available as an option for any BB3202 configuration. The barcode system incorporates both book content and cover sensors to ensure accurate cover-to-content matching. Job integrity check and automatic communication with CMT trimmers makes it possible to track books through binding and trimming and to track production statistics to improve workflow efficiency.
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Configuration flexibilityExclusive to C.P. Bourg
The BB3202 can be configured to operate In-Line with a digital printer directly or with a Bourg Sheet Feeder (BSF) for Near-Line/Dual-Mode automated production.
Placed In-Line between a printer and the finishing equipment, the Bourg Sheet Feeder (BSF) enables the In-Line finishing with the BB3202 to process jobs from other printers. The printer connected to the BB3202 may also send its output into a stacker while the BSF feeds other jobs into the BB3202 simultaneously. In this way, short-run jobs can be produced to satisfy immediate production needs without interrupting In-Line job setups, or to accommodate book blocks produced from other workflows.
The BB3202 sets the standard in In-Line perfect binding. Adding optional modules such as a Bourg Preparation module (BPM) can drastically increase productivity by transforming A3 sheets into A5 books (in 2-up or 4-up production depending of the chosen configuration). In order to complete this automated solution, a CMT-130TC or a CMT-330TC In-Line configuration can provide the final three-sided trimming.
In brief, the BB3202 integrates with your current and future workflow.
Available in EVA/hot melt and PUR glue
Depending on the job you need to perform, C.P. Bourg enables you to have the machine that responds to your needs.
The PUR adhesive system is the most durable and flexible book binding glue available. It is ideal to produce softcover books, and on-demand full-color print materials such as photo books.
The EVA/hot melt adhesive is faster and cheaper than PUR but is less durable and less flexible. This is why the EVA gluing system is ideal to produce on-demand handouts, medical prescription books (cover with innerflaps and tear-off sheets) and black/white books for a small price.
If you decide to purchase the BB3202 PUR-C, please note that this machine can be used with EVA/hot melt when needed.
| STANDARD FEATURES | ||
| Features | Advantages | Benefits |
| Fully Autonomous IN-LINE Binder |
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| Upgrade from BB3002 |
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| Wide Range of Book Thicknesses |
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| Graphical User Interface (GUI) |
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| MISSING COVER DETECTION |
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| ADJUSTABLE JOGGER VIBRATION |
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| Superior milling and notching/DEFIBERING |
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| paper dust collector |
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| Available in EVA and PUR glue |
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| DETECTION OF MIN/MAX GLUE LEVELS |
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| Incorporated Side Gluing |
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| Knife creasing |
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| START-UP TIMER |
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| Safety barrier |
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| OPTIONS | ||
| FEATURES | ADVANTAGES | BENEFITS |
| double cover detection |
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| Automatic barcode scanning |
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| Bourg book reception module (BBR) |
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| THE BB3202 INCLUDES ALL THE FEATURES, ADVANTAGES AND BENEFITS OF THE STANDARD BB3002 | ||
| Maximum speed in EVA mode | 650 cycles/hour 350 books/hour |
| Maximum speed in PUR-C mode | 650 cycles/hour 285 books/hour |
| Media | |
| Cover in off-line/near-line/in-line modes | |
|---|---|
| Minimum cover size | 100 x180 mm (3.93 x 7.08 in) |
| Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) |
| Cover weight | 80 to 300 gsm |
| Content in OFF-line mode (1) | |
| Minimum paper size of books with cover (perfect binding mode) | 100 x 90 mm (3.93 x 3.54 in) |
| Maximum paper size of books with cover (perfect binding mode) | 385 x 320 mm (15.15 x 12.59 in) |
| Minimum paper size of books without cover (padding mode) | 60 x 90 mm (2.36 x 3.54 in) |
| Maximum paper size of books without cover (padding mode) | 385 x 320 mm (15.15 x 12.59 in) |
| Book thickness (perfect binding and padding modes) | 1 to 60 mm (0.04 to 2.36 in) |
| Milling depth | 0 to 3 mm (0 to 0.11 in) |
| Paper weight | 60 to 200 gsm |
| Content in In-Line/NEAR-line modeS (1) (2) | |
| Minimum paper size of books with/without cover (perfect binding and padding modes) | 195 x 139 mm (7.67 x 5.47 in) |
| Maximum paper size of books with/without cover (perfect binding and padding modes) | 370 x 320 mm (14.56 x 12.59 in) |
| Book thickness (perfect binding and padding modes) | 1 to 60 mm (0.04 to 2.36 in) |
| Milling depth | 0 to 3 mm (0 to 0.11 in) |
| Paper weight | 60 to 200 gsm |
| (1) Padding mode is not available with PUR version due to cure time (2) These figures may be impacted by printer media limitations |
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| Physical | |
| Dimensions of BB3002 (L x W x H) | 202 x 135 x 150 cm (79.52 x 53.15 x 59.05 in) |
| Dimensions of BBR (L x W x H) | 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in) |
| Dimensions of BBC (L x W x H) | 150 x 85 x 145 cm (59.05 x 33.46 x 57.08 in) |
| Weight of BB3002 | 650 kg (1,430 lbs) |
| Weight of BBR | 80 kg (176 lbs) |
| Weight of BBC | 300 kg (661 lbs) |
| Glue temperature (EVA) | 130°C to 180°C (256°F to 356°F) |
| Cover station capacity (cover pile height) | 80 mm (3.15 in) |
| BBR capacity | 700 mm (27.56 in) |
| Electrical | |
| Power supply | |
|---|---|
| BB3002 | 208/220V ±10%, 60Hz, 3 phase delta, 12A 220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A 380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A |
| BBC | 120V ±10%, 60Hz, 5A 230V ±10%, 50Hz, 2A |
| OPERATIONAL MODE | |
| Power consumption | 4,000 W |
| Radiant heat | 13,648 BTU/hour |
| Sound level | 76 dB |
| STANDBY MODE | |
| Power consumption | 1,150 W |
| Radiant heat | 5,120 BTU/hour |
| Air supply for pur-c system | |
| Compressed air requirements | 87 to 116 PSI / 6 to 8 BAR |
| Air consumption | 50 l/min; the melter needs a flow rate a 30 Std L/min |
| Minimum air quality rating requirements | ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C) |
BCRM Kit GUI for BB3002 Family
BCRM Kit GUI for BB3002 Family
BB3002 cover station barcode reader
BB3002 cover station barcode reader. Handheld reader included. Software not included. Cover-driven setup.
BB3002 handheld barcode reader
BB3002 handheld barcode reader. Software not included. Cover-driven setup.
Bourg Spare Parts Kit for BBC
Bourg Spare Parts Kit for BBC
BB3002 Spare Parts Kit
BB3002 Spare Parts Kit
BB3002 double cover detection
BB3002 double cover detection
6 meters long vacuum tube
BBF2005 and BB3002 6 meters long vacuum tube for external fume extraction
Paper Dust Extraction Kit for BB3002 (230V only)
Basic Paper Dust Extraction Kit for BB3002 (230V only)
Enhanced Paper Dust Extraction Kit for BB3002
Enhanced Paper Dust Extraction Kit for BB3002
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ENS.CABL.CONNEX.BB3002-CMT LG:10000
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