Bourg Binder BB3102 EVA / PUR-C Off-Line
The Bourg Binder BB3102 is a fully automated perfect binding system aimed at medium-run and short-run production environments. The BB3102 combines the proven BB3002 driven at constant maximum speed (400 books/hour) with the Bourg Book Loader (BBL), making it easy to produce a wide variety of bound softcover books, from traditional or digital print streams, with minimal operator intervention.
In less than six minutes, the operator can load up to 120 book blocks into the BBL, and perform other tasks - such as packing books that have just been produced - while the BB3102 operates unattended for up to 25 minutes.
The BB3102 offers the capability to use EVA/hot melt or PUR-C adhesive systems depending on the customers' needs.
Existing BB3002 customers will be happy to know that they can upgrade their machine by retrofitting the Bourg Book Loader (BBL) to create the BB3102 and maximise their productivity (please contact a C.P. Bourg sales representative for feasibility).
Be the best positioned in the market
The BB3102 makes it possible for publishers, commercials, in-plant printers and specialty binders to address today's often complex and unpredictable workflows with a versatile system that replaces the inconsistency of manually-guided medium and short-run book production with predictability and high productivity.
Not only does the BB3102 have a high production speed with up to 650 cycles per hour (400 books/hour), but the major advantage is that the operator can leave the system unattended for up to 25 minutes of non-stop production, while he/she focuses on other tasks. The machine runs at constant maximum speed and automatically adapts to the thickness of each job. The BB3102 processes various book thicknesses from 1 to 60 mm (0.04 to 2.36 in), and book sizes from 195 x 127 mm (7.67 x 5.00 in) to 385 x 320 mm (15.15 x 12.59 in).
Available in EVA/hot melt and/or PUR glue
Depending on the job you need to perform, C.P. Bourg enables you to have the machine that responds to your needs. You can either produce the entire book in PUR or EVA/hot melt.
The PUR adhesive system is the most durable and flexible book binding glue available. It is ideal to produce softcover books, and on-demand full-color print materials such as photo books.
The EVA/hot melt adhesive is faster and cheaper than PUR but is less durable, less flexible. This is why the EVA/hot melt gluing system is ideal to produce on-demand handouts, medical prescription books and a wide variety of books for the best ROI.
Job tracking and trimming of books without operator intervention
Options to the BB3102 include connection to a trimmer CMT-130TC or CMT-330TC, and a fully integrated barcode solution that enables job tracking and job integrity check to maximize productivity and integrity. This is especially useful in “book runs of one” where matching cover to content is critical. A second optional barcode system enables automatic job set up for the CMT-330TC. It enables jobs to be cut to the right format without manual work.
Adding the barcode and trimmer options enables the BB3102 system to produce books – from book blocks to final, trimmed output stacked and ready for dispatch – entirely without operator intervention.
| STANDARD FEATURES | ||
| Features | Advantages | Benefits |
| Loading trays |
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| Continuous book block feeding module |
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| Automatic variable thickness processing |
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| Upgrade from BB3002 |
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| Graphical User Interface (GUI) |
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| MISSING COVER DETECTION |
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| ADJUSTABLE JOGGER VIBRATION |
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| Superior milling and DEFIBERING/notching |
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| paper dust collector |
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| Available in EVA and PUR glue |
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| DETECTION OF MIN/MAX GLUE LEVELS |
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| Incorporated Side Gluing |
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| Knife creasing |
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| START-UP TIMER |
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| Safety barrier |
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| OPTIONS | ||
| FEATURES | ADVANTAGES | BENEFITS |
| double cover detection |
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|---|---|---|
| Automatic barcode scanning |
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| Bourg book reception module (BBR) |
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| THE BB3102 INCLUDES ALL THE FEATURES, ADVANTAGES AND BENEFITS OF THE STANDARD BB3002 | ||
| Maximum speed in EVA mode | 650 cycles/hour 400 books/hour |
| Maximum speed in PUR-C mode | 650 cycles/hour 285 books/hour |
| Media | |
| Cover | |
|---|---|
| Minimum cover size | 100 x 201 mm (3.93 x 7.91 in) |
| Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) |
| Cover weight | 80 to 300 gsm |
| Content | |
| Minimum paper size of books with cover (perfect binding mode) | 195 x 127 mm (7.67 x 5.00 in) |
| Maximum paper size of books with cover (perfect binding mode) | 385 x 320 mm (15.15 x 12.59 in) |
| Minimum paper size of books without cover (padding mode) * | 195 x 127 mm (7.67 x 5.00 in) |
| Maximum paper size of books without cover (padding mode) * | 385 x 320 mm (15.15 x 12.59 in) |
| Book thickness | 1 to 60 mm (0.04 to 2.36 in) |
| Milling depth | 0 to 3 mm (0 to 0.11 in) |
| Paper weight | 60 to 160 gsm |
| * Padding mode is not available with PUR version due to cure time | |
| Physical | |
| Dimensions of BB3002 (L x W x H) | 202 x 135 x 150 cm (79.52 x 53.15 x 59.05 in) |
| Dimensions of BBR (L x W x H) | 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in) |
| Dimensions of BBL (L x W x H) | 335 x 80 x 145 cm (131.89 x 31.49 x 57.08 in) |
| Weight of BB3002 | 650 kg (1,430 lbs) |
| Weight of BBR | 80 kg (176 lbs) |
| Weight of BBL | 500 kg (1,101 lbs) |
| Glue Temperature (EVA) | 130 to 180°C (266°F to 356 °F) |
| Cover Station Capacity / cover pile height | 80 mm (3.15 in) |
| Loading Capacity | 120 book blocks |
| BBR Capacity | 700 mm (27.56 in) |
| Electrical / Acoustic | |
| Power supply | |
|---|---|
| BB3002 Off-Line | 208/220V ±10%, 60Hz, 3 phase delta, 12A 220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A 380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A |
| Bourg Book Loader | 230V ±10%, 50Hz, 1 phase, 1.5A 120V ±10%, 60Hz, 1 phase, 3A |
| Operational mode | |
| Power consumption | 4,300 W |
| Radiant heat | 13,700 BTU/h |
| Sound level | 76 dB |
| Standby mode | |
| Power consumption | 1,500 W |
| Radiant heat | 5,100 BTU/h |
| Air supply for pur-c system | |
| Compressed air requirements | 87 to 116 PSI / 6 to 8 BAR |
| Air consumption | 50 l/min; the melter needs a flow rate a 30 Std L/min |
| Minimum air quality rating requirements | ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C) |
BCRM Kit GUI for BB3002 Family
BCRM Kit GUI for BB3002 Family
BB3002 cover station barcode reader
BB3002 cover station barcode reader (handheld reader included)
BB3002 handheld barcode reader
BB3002 handheld barcode reader
BB3002 Spare Parts Kit
BB3002 Spare Parts Kit
BB3002 double cover detection
BB3002 double cover detection
6 meters long vacuum tube
BBF2005 and BB3002 6 meters long vacuum tube for external fume extraction
Paper Dust Extraction Kit for BB3002 (230V only)
Basic Paper Dust Extraction Kit for BB3002 (230V only)
Enhanced Paper Dust Extraction Kit for BB3002
Enhanced Paper Dust Extraction Kit for BB3002
ENS.CABL.CONNEX.BB3002-CMT LG:10000
ENS.CABL.CONNEX.BB3002-CMT LG:10000
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In-Line conveyor for CMT-130TC
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In-Line conveyor for CMT-330TC
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In-Line Cooling Tower for CMT-130TC
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In-Line Cooling Tower for CMT-330TC
The C.P. Bourg BB3002 is of superb quality, therefore we chose to equip our second perfect binder BB3002 with a BBL Bourg Book Loader; a state-of-the-art invention by C.P. Bourg that not only meets our high quality demands, but also allows us to increase production by 40%.
To Universitas, this optimization of their production process is an investment through which they can continue to exceed customers’ expectations.
Universitas Digital Printing
Belgium
We acquired a BBL for small quantities and especially to produce books with one or several flaps. Before, we had an operator that pasted, a second that received and closed the flaps and a third that loaded them into a three-knife trimmer. Today, with the BBL, only one operator fills the loading area of this machine. Whilst the BB3102 automatically binds the flapped books, the operator can perform other operations. The operator needs no certification regarding this machine and has free time at any given moment. Therefore, today, one operator replaces three. We gain time and volumes in labour costs thanks to the automation given by the BBL. The BBL fully meets our expectations. We highly recommend it!
Cogetefi
France
The BBL with the binder is extremely easy to use. It is easy to set up and above all the adjustments do not alter, an essential quality for automation. »
The BBL is an investment which is largely profitable thanks to its automation. In addition, if the operator takes a coffee/cigarette break, the 4 clamp perfect binder is stopped for 5 to 10 minutes. With the BBL connected to the single-clamp BB3002, we work continuously. Overall in daily volume, we are winner.
Cogetefi
France
