C.P. Bourg is the first manufacturer worldwide to use the PUReONETM compact adhesive system with applicator from Nordson. This solution has been successfully integrated into the Bourg Binder BB3002 PUR-C and creates a cost-effective and high-performing perfect binder.
The combination of the C.P. Bourg and the Nordson advanced technology offers many advantages: a consistent and reliable performance with precise dispensing of the PUReONETM glue, clean cut-off and the highest quality creasing; an increased productivity by reducing clean-up and shortening start-up/shutdown times; deliver production flexibility by having a binder automatically adjusted to the thickness of each job up to 60 mm (2.36 in); an easy to use color touchscreen interface (GUI) which controls all functionalities, and lower production costs by reducing waste and adhesive usage.
The BB3002 PUR-C, with its 2 to 4 kg adhesive melter, is ideal to produce on-demand full-color print books such as perfect bound photo books. The BB3002 PUR-C also allows quick production of handouts by offering the possibility to change to EVA / hot melt gluing system.
Four key reasons to use the PUR gluing system:
Contrary to our competitors' machines, the BB3002 PUR-C includes a Nordson applicator which makes the gluing system fully closed. The BB3002 PUR-C does not need to be stopped either during adhesive refill nor every two hours to be cleaned. There is just one purge cup to be emptied every time you start the machine. This results in operation and adhesive savings.
Furthermore, as the system is fully closed, there is no health hazard for the operator to breathe adhesive emissions and no need to use low-emission PUR glue that does not provide constant quality. With our PUR-C adhesive system, you always have the exact quantity of glue you need for each book – no more, no less.
The BB3002 PUR-C enables you to produce up to 285 books/hour (up to 650 cycles/hour) from 100 x 90 mm (3.93 x 3.54 in) to 385 x 380 mm (15.15 x 14.96 in). No current competitive binder to C.P. Bourg enables you to do better!
Compared to wheel scoring, knife creasing is, by far, the best solution. It offers a superior and cleaner quality result which avoids the printed surface to be damaged and the covers to be cracked. This creasing system is easier to adjust and offers more flexibility as you can perform variable creasing and make books from 2 to 600 sheets.
It is ideal to produce softcover books and on-demand full-color print materials such as photo books.
Every time the operator loads a different book thickness in the BB3002 PUR-C, the specifications are measured automatically and no manual input is required. You save time and increase productivity.
All functions including the clamping system, the accuracy adjustment in operation, the barecode scanning, etc. are fully automated.
Furthermore, the color touchscreen interface (GUI) makes the perfect binder very easy to use.
You can start with a BB3002 PUR-C perfect binder and later on upgrade it by connecting to a Bourg Book Loader (BBL) or a Bourg Book Complier (BBC) with one or two Bourg Sheet Feeder (BSF), one or two Bourg Preparation Module (BPM) and a trimmer CMT-130TC or CMT-330TC working In-Line, Near-Line and Off-Line to increase efficiency.
The key benefit of the BBL is efficiency. The BBL enables your operator to load up to 120 book blocks in less than six minutes. The machine can then work automatically at constant maximum speed of the perfect binder for 8 to 25 minutes. The operator can use this time saved to start packing books that have just been trimmed on the CMT-130TC or CMT-330TC and deliver the customer faster or to perform other tasks on other machines.
The BBC enables you to connect the BB3002 PUR-C directly to a printer. The binder will therefore be fed sheet by sheet. Once the book block is completed, the book will be glued immediately. There is increased productivity as no intervention of an operator is needed to glue books and there is no need to wait until all book blocks of the job queue are prepared before glueing them.
Finally, your machine can also be equipped with the barcode solution that enables job tracking to maximize productivity and integrity. This is especially useful in “book runs of one” where matching cover to content is critical.
In brief, the BB3002 PUR-C integrates with your current and future workflow.
STANDARD FEATURES | ||
Features | Advantages | Benefits |
Fully automated binder |
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Wide range of book thicknesses |
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Graphical User Interface (GUI) |
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MISSING COVER DETECTION |
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ADJUSTABLE JOGGER VIBRATION |
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Superior milling and DEFIBERING |
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paper dust collector |
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NORDSON COMPACT |
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DETECTION OF MIN/MAX GLUE LEVELS |
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Incorporated Side Gluing |
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Knife creasing |
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START-UP TIMER |
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Safety barrier |
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OPTIONS | ||
FEATURES | ADVANTAGES | BENEFITS |
double cover detection |
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Automatic barcode scanning |
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Bourg book reception module (BBR) |
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Maximum speed | 650 cycles/hour 250-285 books/hour (operator dependent) |
Media | |
Cover | |
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Minimum cover size | 100 x 201 mm (3.93 x 7.91 in) |
Maximum cover size | 385 x 750 mm (15.15 x 29.52 in) |
Cover weight | 80 to 300 gsm |
Content * | |
Minimum paper size of books with cover (perfect binding mode) | 100 x 90 mm (3.93 x 3.54 in) |
Maximum paper size of books with cover (perfect binding mode) | 385 x 380mm (15.15 x 14.96 in) |
Book thickness | 1 to 60 mm (0.04 to 2.36 in) |
Milling depth | 0 to 3 mm (0 to 0.11 in) |
Paper weight | 60 to 160 gsm |
* Padding mode is not available with PUR version due to cure time |
Physical | |
Dimensions of BB3002 (L x W x H) | 202 x 135 x 150 cm (79.52 x 53.15 x 59.05 in) |
Dimensions BBR (L x W x H) | 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in) |
Dimensions of PUR-C (L x W x H) | 30 x 55 x 110 cm (11.81 x 21.65 x 43.30 in) |
Weight of BB3002 | 650 kg (1,430 lbs) |
weight of BBR | 80 kg (176 lbs) |
Weight of PUR-C | 42 kg (92 lbs) |
Glue capacity | 2 or 4 kg |
Cover station capacity / cover pile height | 80 mm (3.14 in) |
BBR capacity | 700 mm (27.56 in) |
Electrical / Acoustic | |
Power supply | 208/220V ±10%, 60Hz, 3 phase delta, 12A 220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A 380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A |
Power supply with PUR-C | 230V ±10%, 50/60Hz, 2 phase delta, 10A 208V ±10%, 50/60Hz, 3 phase delta, 10A |
Operational mode | |
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Power consumption | 2,500 W |
Power consumption of PUR-C | 2,200 W |
Radiant heat | 8,500 BTU/hour |
Radiant heat with PUR-C | 7,560 BTU/hour |
Sound level | 76 dB |
Sound level of PUR-C | 62 dB |
Standby mode | |
Power consumption | 1,000 W |
Radiant heat | 3,410 BTU/hour |
Air supply for pur-c system | |
Compressed air requirements | 87 to 116 PSI / 6 to 8 BAR |
Air consumption | 50 l/min; the melter needs a flow rate a 30 Std L/min |
Minimum air quality rating requirements | ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C) |
BCRM Kit GUI for BB3002 Family
BB3002 cover station barcode reader (handheld reader included)
BB3002 handheld barcode reader
BB3002 PUR Spare Parts Kit
An existing BB3002 EVA in the field can be upgraded from the following Serial Nr. S/N613000666 TAG53 and from date of production of the 1st of July 2009.
BB3002 double cover detection
BBF2005 and BB3002 6 meters long vacuum tube for external fume extraction
Basic Paper Dust Extraction Kit for BB3002 (230V only)
Enhanced Paper Dust Extraction Kit for BB3002
ENS.CABL.CONNEX.BB3002-CMT LG:10000
C.P. Bourg's products can be equipped with two types of barcodes allowing you to achieve record breaking efficiency.
Read moreThe Bourg Book Compiler (BBC) enables you to use the BB3002 perfect binder in In-Line mode behind a printer or in Near-Line …
Read moreThe Bourg Book Loader is an accessory upgrade to the BB3002 perfect binder. It allows the operator to load up to 120 book …
Read moreThe Bourg Book Reception module (BBR) is a mandatory accessory for the Bourg perfect binder BB3002 family except when connected …
Read moreIn-Line conveyor for CMT-130TC
In-Line conveyor for CMT-330TC
In-Line Cooling Tower for CMT-130TC
In-Line Cooling Tower for CMT-330TC
Thanks to the BB3002 PUR-C, Copiver can now meet demand for adhesive bindings for publishing houses. This means producing medium runs (2,000 to 5,000 books per client) and offering a full service (books, booklets, and laminated business cards). Now we can offer our services to clients working in the fashion or luxury sectors.
When the hot melt system isn’t being used intensively, it's more economical to make books using EVA. It's practical to be able to move from PUR to EVA according to need. In both cases, if we're using the machine the next day, we drain it the night before; it only takes 5 minutes to add a sealing lubricant to prevent it from drying.
Copiver
France
The BB3002 PUR-C complements our main business well with decreasing run lengths on certain titles, offering a more cost-effective solution. Other work to date has included POS, folded leaflets, flyers, business stationery and more bespoke events material with variable data.
I also looked at other PUR binders. I ended up choosing the C.P. Bourg BB3002 PUR-C over its rivals for a number of factors. After research into the market and a number of demonstrations, its ease of use was a big factor, plus the fact that it automatically scores to the right thickness of the book block from one copy to the next without you having to re-program.
I also visited the factory in Belgium and was impressed with the fact that everything was manufactured in one place and the passion and belief in the product was overwhelming. Price wasn’t the key factor in the process but of course matters. The machine was bought along with the bookletmaker and we were happy with the overall package.
We chose the model BB3002 in PUR. Due to our binding digital products we wanted to be sure of a quality bind on the toner based print. In operation, the BB3002 PUR-C binder is set up automatically with only a couple of manual inputs: the size of the cover and how many creases you want in it – the maximum is 13. The rest is done for you.
The spines are as square as I have seen on any binder and operating with the PUR glue has been very easy to adapt to with the closed unit Nordson glue head, meaning that we have very little wastage when we have to shut down and start up.
Pensord Press
United Kingdom
We produce short-run magazines, mainly in runs from one to 500, both saddle-stitched on the BM-e bookletmaker, or as PUR-bound books on the BB3002-C. Both machines are foolproof and won’t let you do something that could potentially damage them.
If you are looking for a short-run PUR binder you won’t go far wrong with this machine as well as the bookletmaker. In my opinion they are market leaders.
Pensord Press
United Kingdom
To complement the new Heidelberg Linoprint CP digital press (OEM’d version of the 130ppm Ricoh Pro C9110), Pensord has ordered a C.P. Bourg BB3002 PUR-C perfect binder, Bourg Sheet Feeder (BSF) with In-Line Bourg Bleed Crease Module (BCM-e) and Bourg Booklet Maker (BM-e), all supplied by UK agent Integra.
"Again we looked at all the main players, but I just liked the build quality, engineering and simplicity of the Bourg machines, the compact adhesive system from Nordson on the binder was particularly impressive", said Karl Gater, Operations Director at £13m-turnover Pensord.
Pensord
United Kingdom
The C.P. Bourg BB3002 had a simple touchscreen interface and didn’t need any tools for job changeovers, so the operator didn’t need to be an bindery expert. With it we could create professional-looking books fast, at reasonable cost and completely on-demand. This is it! This is exactly what I want to solve my courseware binding problems!
The BB3002 changed the way we do business. Now it is allowing us to move into the market for on-demand landscape-format photo books – a new business direction.
University of Vancouver
Canada
I produce mainly on-demand jobs. When I purchased the BB3002 seven years ago, it was the best producton the market that responded to my needs. Today, if I would need to buy a new machine, I would buy the same one.
PR Print
Belgium
We own several C.P.Bourg products such as a feeder and a perfect binder and we now would like to purchase a Bourg Book Loader. The key features we like from C.P. Bourg are the automation and barecode solutions, its service and the fact that we can really trust their machines.
Renessanse media
Norway
I just purchased the BB3002 and the BBL. As I mainly produce on-demand books mainly for the publishing industry and universities, these two machines will enable me to have a productivity gain. In the print-finishing market, there are no better products!
Ciaco
Belgium